Kia builds own eight speed transmission

Kia builds own eight speed transmission

Kia Motors has unveiled a lightweight eight-speed automatic transmission that will improve the performance and economy of future front wheel drive models.

Designated the FWD 8AT, the new transmission has been developed inhouse by Kia’s engineers and will make its debut in 2017 production vehicles. Thereafter it will be introduced progressively to other FWD models.

The FWD 8AT is being described as a “breakthrough” because it possesses lighter weight and similar dimensions to a conventional six-speed automatic transmission used in front driving vehicles.

kia new 1“The fact that they have achieved this and also made it 3.5kg lighter than a traditional six-speed auto is an astounding feat of engineering – I can’t wait to experience it,” says Todd McDonald, general manager of Kia Motors New Zealand.

Kia has already developed an eight-speed automatic for large rear wheel drive vehicles, but says that incorporating the same number of gears into a FWD car is “incredibly challenging” due to packaging constraints and the need to mount the transmission transversely, competing with the engine, suspension and auxiliary components for space under the bonnet.

The FWD 8AT has been under development since 2012 and has resulted in patents taken out on 143 new technologies.

Kia says the new transmission delivers smooth acceleration from standstill, as well as greater fuel efficiency, improved NVH characteristics and more decisive acceleration at high speeds than an automatic transmission with fewer gears.

To improve the FWD 8AT’s fuel economy, Kia engineers significantly reduced the size of the oil pump (the main source of power loss in an automatic transmission) and simplified the structure of the valve body. Possessing the smallest oil pump of any production transmission in its class, the 8AT is able to use hydraulic oil more efficiently, distributing it evenly throughout the unit at all times.

Kia’s development teams also incorporated a direct control valve body to allow solenoid control of the clutch directly, rather than via several control valves. This enabled Kia to reduce the number of control valves from 20 to 12, resulting in quicker gear shifts, a more direct mechanical link to the engine and improved packaging.

Incorporating an additional clutch and gear over Kia’s existing FWD 6AT, the ratio between the top gear and the lowest gear in the new transmission has been increased by 34% over the FWD 6AT, resulting in better fuel economy and improved NVH in higher gears and faster acceleration and climbing performance in low gears.

Kia says the FWD 8AT will serve as a stepping stone to the development of future advanced Kia transmissions.

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